SUNTECH Beam Stacker Helps Pakistan’s Textile Industry

Textiles and apparel is the largest industry in Pakistan, accounting for 30% of industrial output, employing 40% of the industry’s workers, and accounting for 60% of export earnings. The textile industry is very important to Pakistan’s economy and its share of the world market for textile exports is 2.2%, with North America, the European Union, and Japan as the main markets.

In recent years, Pakistan’s textile production has grown rapidly, and in the long run, will continue to achieve export growth. To achieve export-led growth in the sector, the Pakistani government is preparing a textile policy for 2020 to 2025 to make textile products more internationally competitive.

The new five-year plan for the textile industry being studied by the Pakistani government will serve as an example of an industry incentive policy to grow textile exports to $25.3 billion by 2025, compared to $13.53 billion in 2018. The government will provide very low or zero interest rate loans to the textile industry and a long-term financial support system for textile and garment machinery companies to provide a constant impetus to the development of the textile and garment industry.

Pakistan’s recently introduced textile-related policies are most favorable to the development of textile machinery, it can be seen that Pakistan has realized the importance of textile mechanization, automation, textile automation is imperative.Many Pakistani textile enterprises began textile mechanization, automation layout a few years ago, the purchase of textile intelligent machinery from China’s well-known intelligent machinery companies SUNTECH, used in various textile production links, beam storage system is very popular in Pakistan.

Why use a beam stacker?

Among the various aspects of the textile industry, storage is the most labor-intensive and financially demanding. The textile raw materials and products themselves take up a lot of space and require a lot of storage space.Disorganized stacking not only wastes a lot of storage space but is also very unfavorable to storage, access, and management, so many manufacturers must employ multiple managers to take care of the stacking and space optimization of textile raw materials and products.

But the managers have very limited ability to optimize the space of the site, even if they can plan the space reasonably, make a detailed stacking table, and know clearly the weaving beams that need to be taken, but when they are taken, they need a lot of manpower to carry them, and because of the limited manpower, the weaving beams and warp beams stored in the inner side are often difficult to be taken immediately, and if the outer weaving beams and warp beams are carried away first, a lot of manpower will be wasted, which is not worth the loss.  When storing, new beams have to be stored on the outside and cannot be put in the designated place.

SUNTECH‘s intelligent beam storage system is designed for storage space optimization and easy access. It saves a lot of storage space by layering the weaving shafts through intelligent planning, optimizes the factory layout, makes the factory look neat and orderly, and enhances the factory layout and class.The mechanical device enables precise and convenient access to the weaving shafts, so that even the inside shafts can be taken out smoothly, and the intelligent screen enables monitoring of the whole process, so that the management staff can know the storage situation of the weaving shafts, thus improving the management efficiency of the management staff.

The beam storage system has seven intelligent applications.

(1) Intelligent access to axes, automatically selecting the shortest access path to axes

(2) Intelligent search of shaft location according to shaft number

(3) ERP system can be connected to achieve data synchronization and sharing

(4) Scan code function can automatically enter information

(5) Customizable language

(6) Customizable software

(7) Can realize remote control by cell phone APP

The beam storage system adopts the advanced beam stacker design technology, similar to a large shelf or three-dimensional intelligent garage, small space to create large capacity, an intelligent mode for mechanical scheduling to provide convenience, maximize savings in floor space, and significant savings in storage costs.

The beam storage system is made of brand-name materials, which can be widely used in weaving preparation, weaving mills, and dyeing and finishing factories:

(1) Material guarantee, international standard large steel plant raw material procurement

(2) Precision guarantee, precision parts: such as sprockets, chains, rollers are processed by high precision CNC center

(3) Processing guarantee, CNC cutting, welding after flaw detection test, can provide test reports

(4) unique shot blasting process: improve the fatigue strength of the workpiece; enhance the coverage (paint adsorption is good); good surface roughness, more beautiful

(5) Double-layer guarantee of the painting process: epoxy primer + surface metal paint suitable for elevator process, highly rust-proof

(6) European standard: CE standard machine safety mode + the latest chain synchronization automatic detection technology, zero accident guarantee! All electrical appliances adopt the French Schneider brand

(7) SGS factory inspection, ISO management standards

The beam stacker is designed to avoid and reduce the safety problems in the storage of weaving shafts through safety design and measures and has the following seven major safety guarantees.

(1) CE certificate, Directive 2014/35/EU, conforming to EU electrical safety and mechanical safety standards

(2) Chain synchronization detection technology, to ensure zero accidents

(3) When a foreign object enters the inside of the beam stacker, the photoelectricity will detect it and the machine will issue an alarm

(4) Limit switch to ensure that the shaft will not hit the column

(5) Safety fence on both sides

(6) Hanging shaft tube is designed to bear 1.5 times the actual weight of the shaft, high safety factor

(7) Safety hanging chain provides double protection for hanging shaft

SUNTECH beam storage system not only has a full range of quality assurance, quality assurance, safety assurance, but also provides attentive and considerate after-sales service. We have a large number of overseas agents, which can provide local enterprises with perfect localization services such as equipment installation and commissioning, technical support services, 24-hour customer service and 12-month warranty, to solve customers’ pre-sales concerns and after-sales problems,we are the first to respond.many enterprises have praised our services, so the return customer rate is super high and renowned worldwide. We can also customize the beam stacker design program according to customer needs, welcome details.